CIP Module

CIP MODULE

Basis of Design:

Tank Capacity: 3000 L/5000L

Product: CIP Solution (2% NaoH, 1.5% HNO3)

Capacity : 20000 LPH

Temp Program : 65-85 deg C

Pressure at Outlet : 3 bar

No of circuits : 2

Process Operation: This CIP unit is suitable for cleaning in place of process equipments like sanitary pipes, tanks, heat exchangers, filling machines etc. It consists water recirculation tank, CIP pressure pump, tubular heat exchanger, and temperature control system and control panel. All the components are built on the SS frame. Flow will be indicated and manually regulated as per the object requirements. Initially detergents will be added into the detergent tanks by dosing pump to get the required concentration during the product preparation cycle. The object to be cleaned is required to be connected to the CIP unit. In the Module the detergent solution is circulated over its detergent tank (optional) after cleaning solution is recovered back to the tank for reuse. Hot Water is circulated over the circulation tank and is for single use. All heating is done in line in the heat exchanger. The control system is automatically controls the cleaning programme, time, temperature and the conductivity meter (optional) is used for concentration check of detergent solution and sorting of liquids. Utilities Required (Approx): Steam at 3 bar: 800 kg/hr peak consumption per circuit Approx.

Total power: 15KW, 415V, 3 PH, 50 Hz Process

Water: 27000 LPH during rinsing per circuit. Instrument Air, 6bar: 625 NL/Hr.

SPECIFICATIONS & SCOPE OF SUPPLY

1. CIP Pressure pump with VFD Centrifugal pump, Alfa Laval Make, all wetted parts in SS316L, SMS connections with single shaft seal with motor of Crompton make. VFD Danfoss make. 2 No

2. Tubular heat exchanger .............. Tubular Heat Exchanger with SS316 inner tubes and SS304 outer shell. 1 set

3. Steam Control Valve pneumatically controlled Steam control valve, Sampson make with I/P converter and Air filter/pressure regulator. 2 No

4. Automatic Sanitary valve pneumatically actuated Single Seat USSV valve. 1 Lot

5. AC Control panel, Control panel cabinet, MOC: SS 304, Duly pre-wired and tested, & consists of the following Instruments and Controls: Allen Bradley Micrologix PLC control system Human Machine Interface (HMI), Temperature transmitters. Alarm/Hooter with `reset’ switch Mains switch for incoming supply. Emergency stop 1 No ON/OFF lockable switch with indicating lamp for control supply. Air filter with regulator an isolation valve to regulate the compressed air supply. 20% spares IOS 3 No DOL Starter and provision for 6 No CIP return Pump 1 No

6. Interconnecting pipes and fittings within Module All pipes are imported and fittings are to make the internal welding surfaces smooth and hygienic. 1 Lot

7. Pipes and Fittings between Module and Tank – All pipes and fittings between tank and module to be supplied fabricated. 1 Lot

8 Magnetic Flow Meter 2 No

 9 Conductivity Meter E+H make. Used for concentration check of detergent solution and sorting of liquids. 2 No

11 Tank Connections on Feed Module This option defines the number of connections for the recovery tank (optional) on the feed module. 6 No

12 Recovery Function This includes valves and level switch on the recovery tank. Used detergent is routed back and stored in the tank (Optional). 6 No

13 Automatic Preparation Function This includes an internal bypass. With this option it can be ensured that correct concentration of CIP solution is available in the recovery tanks before start of CIP. Please note option 3 needs to be selected for this function. 2 No

14 Dosing Pump Includes dosing pump for detergent concentrate. The dosing pump is pneumatic, double diaphragm, plastic type, suction pipe with foot valve is included. 2 No

15 Concentrate Storage Tank Capacity: 500 L; MOC: SS316 for storing 50% Alkali and / or 50% Nitric acid. 2 No

16 CIP of CIP tanks, Pump , CT etc as per ........................ P&ID.

17 Duplex Filter pipe in pipe type with accessories coarse strainer 1mm. 2 set

18 Flow switch IFM make 2 No.

19 Steam utIlity pneumatic Shut off Valve , strainer , bypass arrangement for regulating valve, in each circuit. Pressure transmitter, Flow transmitter, Pressure gauge in steam header in loose supply. Installation of header, Pressure switch and Safety valve.1 Lot

19a Process water pressure gauge, Flow transmitter and Pressure Transmitter and header is in 1 lot

20 Acid Tank Cap-5kl MOC SS 316 insulated = 1 No

21 Lye Tank Cap-5kl MOC SS 316 insulated = 1 No

22 Hot Water Tank Cap-500l MOC 304 Insulated =  2 No

23 Recuperation Tank Cap-5kl MOC 304 Uninsulated =  1 No

24 Fresh Water Tank Cap-2kl MOC 304 Uninsulated = 1 No.

25 Proximity Switches in loose supply and automation interlocking in TPI scope. Cabling and installation.

26 Scada for report Generation = 1 No

27 CIP return Pump =  4 No.

28 I & C = 1 Job

Note : All the above components will be installed on SS 304 SKID FRAME in compact aesthetic modular construction except recovery tank