DAIRY PLANT 100KL/DAY, MILK, BUTTER MILK, CURD, PANEER

PROPOSED CAPEX BUDGET FOR DAIRY PLANT (Machinery/Equipments)
PLANT CAPACITY : 100 KL/day
	Milk :  100 KL/DAY
	BVARIANTS- FCM/TM/DTM	PACK SIZE: 1000ml ,500ml,200ml
	BUTTER MILK :  20KL/Day	PACK SIZE: 500ml & 200ml
	CURD :  5 MT/Day	CURD: Pack Size- 100,200.400 Gram Cups
	PANEER:   1MT/Day	PACK SIZE: 200 Gram
Milk Reception
S No.	Name of Machinery/Equipments	Capacity	Quantity	Aprox.  Cost
1	Weighting Scale	40 MT	1	700000
2	Inline Filter (or Simplex Filter) - 50.8mm SMS Union end	10 KLPH	1	25000
3	Wash Points	Manual	2	30000
4	Milk Chiller	20 KLPH	1	325000
5	Flow plate -		1	50000
				1130000
Milk Processing, Storage
1	Milk Pasteurizer	10 KLPH	1	3000000
2	Cream Separator	10 KLPH	1	3000000
3	Homogenizer	10 KLPH	1	5000000
4	Raw Milk Storage	60 KL	2	2500000
5	Past. Milk Storage	60 KL	3	5000000
6	Flow plate		6	400000
12	Reconstitution System	500 KG/H		600000
13	Reconstitution Tank	10 KL	1	750000
14	Reconstitution Milk Chiller	5KLPH	1	210000
	Pre Chiller ( Milk)	20 KLPH	1	300000
	Buffer Tank ( Milk filling)	10 KL	3	1500000
	Milk Filling Machine	10 K	2	4000000
	Crate Washer	1200 C/H	1	1000000
	Crate Conveyor		1 Lot	1000000
	Leaky pouch	500L		100000
	Leaky pouch chiller	2KLPH		100000
				28460000
CURD/Butter Milk
1	Curd Milk Pasteurizer	5KLPH	1	3000000
2	Homozenizer	5KLPH	1	3000000
	Curd milk St Tank	10 KL	1	500000
2	Curd Milk Storage Tank	5 KL	2	500000
3	Curd Heating PHE	800 Cup/H	1	500000
4	Inoculation Tank	1000 L	2	500000
4	Cup Filling Machine	1500 Cup/H	1	2500000
5	Pouch Filling Machine (Curd)	1 10K	1	2000000
6	Incubation room	10 MT	1	500000
7	Curd Blast Room	10 MT	1	500000
8	Curd cold storage	10 MT		1000000
	Butter Milk Tank ( Curd making)	10 KL	2	1000000
	Butter Milk Storage Tank (Buffer)	10 KL	2	1000000
	Pre Chiller (Butter Milk)	10KLPH	1	250000
	Filling Machine ( butter Milk)	10 KL	1	2000000
				18750000
Paneer
1	Paneer Milk Storage Tank
2	Paneer Milk Heater (PHE)
3	Coagulation Tank
4	Coabulant Storage Tank
5	Pnewmatic Paneer Press - 5 hoops
6	Paneer Hoops
7	Coolant  Tank
8	Paneer Packing M/c., Double chamber, vacuum packin
9	Water Chiller
10	Paneer Whey Chiller
11	Stainer Type Tank
CIP
1	4 Tank fully automatic 2 Circuit CIP system		1	6000000
WORKSHOP
1	Lathe Machine		1
2	Drilling Machine		1
	Welding Machines		2	60000
	Work Shop Tools			100000
Air Equipment
1	Air Compress (Single Stage Screew compress, Working Pr. 8 bar)	200 cfm	1	700000
2	Air Dryer	250 cfm	1	250000
3	Receiver  (W.P. 7.5 kg/cm2g along with Pressure Guage, Safety Valve and Manual Drain Valve)	1000ltr.	1	150000
4	Pre-filter Filter, Post Filter & Micro Filter		1 each	90000
				1190000
Refrigeration/Cold Storage
1	Refrigeration System -	glycole based		12500000
2	Chilled water, Glycole water, Milk,Butter Milk, cold storage
				12500000
Raw Water
1	CI summersible Pump, Flow : 30m3/h4, Head : 350ft		1 lot	100000
3	Raw Water Tank - 20KL		1	250000
				350000
				350000
RO Water
1	RO Plant 20 M3		1 lot	2500000
	RO Water Overhead Tank, 20KL		2 No	500000
				3000000
Steam
1	Steam Boiler	4 T/H		2500000
2	Boiler instalation, chemaney , plateform, internal piping, blowdown			3000000
	Steam Header etc.
				4500000
Power
1	Power Transformer	1000 KVA		800000
2	ACB/VCB	1200 KVA		800000
3	DG Set	750 KVA		4000000
4	PCC/MCC/APFC/Remote pannel	1 Lot		1500000
5	Power Cables	I Lot		1500000
6	Cable Trey (SS-304 perforated)	1 lot		1500000
7	UPS For Filling Machine	80 KVA		650000
	Condute			500000
	Instalation/cabling			1500000
				12750000
ETP
1	ETP Electrical & Mechanical work	200 KL		5000000
				5000000
1	Milk Pump/CIP Return Pump/water pump	1 lot		2500000
	SS/ MS/GI Pipe and fitting	1 lot		5000000
	Sctructure/plateform/ pipe rack material, SS/MS	1 lot		2500000
	Contigency Ex.			5000000
				104290000