Monday, 17 June 2019

Casein Ring Dryer

Casein Ring Dryer
Design Basis and Anticipated Utility Consumption
Description
Unit
Capacity
Wet Feed Rate
kg/h
2450
Initial Moisture Content
%
55
Dry Product Rate
kg/h
1225
Final Moisture Content (After Milling)
%
10
Evaporation
kg/h
1225
Wet Feed Temp.
°C
35
Air Inlet Temperture to Dryer
°C
180
Gas Exhaust Temperature
°C
70 - 80
Final Product Temperature (after Cooling)
°C
30



Material Properties


Description
Unit
Value
Material Specification Heat (Assumed)
Kcal/kg °C
0.4
Bulk Density - Wet Material (Assumed)
Kg/m3
600
Bulk Density - Dry Powder (Assumed)
Kg/m3
700



Ambient Conditions


Ambient Temp.
°C
Min. 5


Max 40
Ambient Humidity
%
Min. 60


Max. 85
Elevation Above Sea Level
Meters
300



UTILITIES





Description
Unit
Consumption
Steam @14 Bar(g) for 1225 kg/hr water evap. Capacity
kg/hr.
1930
Electrical Power for motors Dryer & Cooler - 415V, 50Hz, 3 Ph
KW
230
Chilled Water @ 5°C rising to 8°C
m3/hr
2 - 8



Emissions


Descprition
Emission Level
Exhaust Air
50 - 75 mg/Nm3



Motor & Geared Motors
Driver
Installed KW
Disintegrator (inverter excluded)
V-belt
132
Rotary Valve (Dryer Cyclone)
Chair
0.55
ID Fan (Inverter Excluded)
Direct
132
VFB Process
Direct 
1.8
Rotary Valve (Fluid bed Cyclone)
Chair
0.37
Rotary Valve (Fluid Bed)
Chair
0.55
Cooler IF Fan
Direct
11
Cooler FD Fan
Direct
11
Total Installed Motor Power
Total Load
289.27



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