Fermenter – 100ltr.

Data Sheet of Fermenter – 100ltr.

	Equipment Name :	Fermenter - 100ltr.
Sl. No.	Name	Description
	Working Volume	100ltr.
	Geometrical Volume	110ltr.
	Ratio internal dia / height	01:03
	Impeller with 6 blades (Rushton)	2
	Single Mechanical Seal	1
	Safety Valve	1
	Needles	4
	Baffle	4
	Condenser	1
	Input/output filter	2
	Peristaltic Pumps	4
	Spurger	1
	Sampling Sterile Valve	1
	Control Type	Scada (HMI + PLC)
	Software Control	Allen Bradley or Mitsubishi
	pH Sensor, cable	1
	dO2 Sensor, cable	1
	Antifoam sensor	1
	Temp. sensor	1
	Gas control with Mass flow	1
	Automatic Pressure Regulation	yes
	Fully automated sterilization cycle	yes
	Data Extractor	yes
	Graphs printing	yes
	Electric power	5Hp, 415V (3P+N), 50Hz
	Steam	2 - 3 bars, saturated, filtered (5micron)
	Compressed air	6 - 8 bars, oil free
	water	2, 5-3bars, 5-20°C
	MOC
	Vessel contact part with culture  MoC	AISI 316L
	Other parts	AISI 304
	Finishing
	All contact part	RA<0.4micron
	External	RA<2.5micron
	Connection on Cover plate
	10 Nozzles	DN 19, DN12, DN18 for inoculum, feeding or connections (with aseptic needles), safety valve, auto-foam probe (conductivity), pressure sensor
	1 Nozzles	DN 18 for pressure sensor
	1 Nozzles	Sight glass with lamp
	Connection on Side
	6 sockets DN 25	Standard connection 1-1½", 15° inclined for the insertion of sensors (O2, pH, Temp. Pt 100), sensors, included, sterile sampling valve port
		2 hole 3/4" for the connection on in/out, cooling / heating jacket
		1 sight glass
	Connection on Vessel Bottom
	DN 25	Sterile harvest valve port
	Spurger and Baffles	Spurger (removable) is composed by a stainless steel tube with a ring in the lower parts in which there are 1mm hole. The ring is placed under the lower impeller.
		the Fermenter is fitted with 4 baffles placed  at 90°C apart
	Agitator System
	Position :	Top agitator
	Motor	3 HP, vector controlled VFD
	RPM stirrer	0 to 1000
	Impellers	2 nos., 6bladed Rushton turbine, 40% of vessel inside diameter (in height adjustable and removable)
	Mechanical Seal	Silicon carbide rotating and a silicon carbide stationary guard - ring in
	Gas Sterilization Filters
	Exhaust Gas Condenser	The fermenter is fitted with a AISI 316L reflux cooler for the exhaust gas condensation.
	Safety Valve	The safety valve, included is calibrated so that it opens if the pressure inside the fermenter exceeds 1.5bars, and it is placed in one of DN 12 holes of the head plate by a sanitary connection.