FERMENTER- 2.5KL

FERMENTER- 2.5KL
Sl. No.	Name	Description
	Capacity	2.5KL
1	Product / Application	Bulk Drug Reaction
2	Quantity	2 Nos.
3	Type	Cylindrical & Vertical
4	Design Parameter
	Shell Design
	Design Temp.	165°C
	Design Pressure	4 kg/cm2
	Operating temp.	121°C
	Operating Pr.	3kg/cm2
	Hydro Test Pr.	5kg/cm2
5	Shell Dia	1020mm ID x 2450mm ht x 5mmthk
6	Dishends (top/bottom)	Std. torispherical type (both the dishends are welded to shell on either side)
	Jacket Design
	Design Temp.
	Design Pressure
9	Limpet Coil	50NB x 3mm thk x 90mm pitch, HTA: 9m2
10	Baffles	85W x 3000mmLG x 5mmthk - 4nos.
11	shaft dia	80NB
12	Agitator	PBT Type - 3Nos. (40% sweep dia of vessel ID), complete with stool assembly arrangement, bearing housing, rigid coupling, grease nipples, oil seals, split sleeves, pin bush type flexible coupling etc.
13	Shaft seal	Mechanical seal - dry, single mechanical seal (Steam sterilizable)
14	Shaft seal Make	Leak-proof / Hi-Fab
15	Motor	10HP, 1440rph, FLP
16	Motor Make	Crompton
17	Gearbox	7.2:1 ratio Helical Gearbox
18	Gearbox Make	Bonfiglioli / Sew
19	Nozzles & Other details	All necessary nozzles supports, flanges, gaskets, fastners  80NB x 50NB FBV (hand operated) & CIP Nozzle - 2nos.
20	MOC	Vessel : SS316L
		Jacket : SS304
		Shaft : SS316L
		Lantern Stool Assembly : SS 304 / Cladded
		Supports : MS/SS Cladded
		Gaskets : CAF / PTFE enveloped
21	Finishing	Internal - 240 mirror
		External : 180 matt
21	Accessories
	Air Connection	Inlet Filter Unit
	Manual Diaphragm Valve	On Air sparger, by pass & Exhaust lines
	Air Flow meter	Rotameter, Flow range : 20 to 200m3/hr.
	Air Exhaust	Through a suitable Vent Condensor
	Air Connection	Instu - sterilisable absolute filter element with full draining stainless steel housing with steam connection. By bass diaphragm valve. Pressure control valve with a bypass.
	Steam / water Connection	Loose supply of SCV, PHE, suitable Pump with Non-FLP motor & necessary ball valves
	Sterilization Procedure	All the valves on the lines connected to the jacket will be manually operated. These include raw water, chilled water, steam lines along with isolation valves in the loop.
		Inlet / Exhaust filter sterilization will be manual through diaphragm valve.
		The system has provision for sending steam direct into the vessel after 100°C for accelerated sterilization and independent sterilization of air inlet filter
22	Control panel	The power panel houses the temp & pressure controllers, transmitters and other accessories. Operating panel comprises of HMI near fermenter
23	PLC	The fermenter process namely temp, pr. & speed will be of operable type with process control by PLC, which will have provision to set all the parameters in the desired process and also to display and record the same.
24	Temperature measurement & control	Temperature Probe PT 100
		Cable to control Panel
		Temperature transmitter, Range 0 - 150°C
		Output: 4 - 20mA, Accuracy : +/- 0.1°C
		Control Valves to control fermentation temperature / sterilization sequence.
25	Speed measurement & control	10HP AC Drive
		Input 415V, 3phase, 50Hz
		Output 415V, 3phase, 50Hz
		Digital Indicator for speed (in RPM)
		Cascade control through DO
		Set point through PLC
26	pH Measurement & Control	12mm Gel filled pH probe with cable
		pH transmitter, Range: 0 - 14, output : 4-20mA, Accuracy : +/-0.5 units
27	DO measurement & Control	25mm polographic, DO probe with cable.
		DO transmitter, range 0 - 100%, output - 4-20mA, Accuracy : +/-5%.
28	Sterilisation Facility	Manual ball valves on the lines connected to the jacket.
		Manual diaphragm valves on sparger and steam to filter lines
29	Presssure measurement & control	Flush SS-316 diaphragm pressure transmitter & transducer with 1" TC
		Range : 0 - 4 bar
		Liner Pressure control valve to regulate exhasust flow and thereby vessel pr. This will be with a bypass.
	Level Measurement	DPT sensor shall be provided
30	Foam Control	Antifoam probe.
		Antifoam addition system consisting of a suitable vessel with air pressure connection valve.
31	Computer solftware & hardware	Ther fermenter controls & displays will be hooked on to a existing PC with hardware & a software shall be supplied SCADA.