Mass Balancing : 1000000lt Milk

MASS BALANCING
Total Milk Handle : 10,00,000ltr.
Description	Quantity	% of fat	Fat in KG	% of SNF	SNF in KGs
PROCESS
Raw Milk	1000000.00	5.50	55000.00	8.50	85000.00
Cream  (fat /40%)	137500.00
Butter (fat/80%)	68750.00
Butter Milk (Cream - Butter)	68750.00
Ghee (Raw Milk x % of Fat)	55000.00
Balance Skimmed Milk (Raw Milk - Cream)	862500.00
CASEIN WET
Description	Actual
Feed Rate of Casein	35000.00
Running Hour	20.00
Total Milk to be process	700000.00
8.5% SNF in Skimmed Milk (700000/8.5%)	59500.00
Casein present 2.7% (SNF x 2.7%)	1606.50
Moisture - 10% + Ash 1.5% + 1.7% other)	13.50
Casein Curd Generation (1606.50 x 1.135/55%)	39432.27
RING DRYER
Feed to the Ring Dryer	39432.27
Moisture in Curd (55%)	55.00
Casein Generation (39432.27 x 55%)	21687.75
No. of Casein Bag	867.51
Wash Water added 25% of Feed (700000x25%)	175000.00
Total Acid Whey Generation	835567.73
NF Plant
Acid Whey Generation	835567.73
Total Running Hour	16.00
Feed Rate of NF Plant (Acid Whey / Running Hr.)	52222.98
Permeate of NF Plant (Whey x 70%)	584897.41
Retented of NF Plant (Whey x 30%)	250670.32
UF Plant
Feed of UF Plant	15666.89
Total Running Hour	16.00
Total Retented of NF Plant	250670.32
Permeate of UF Plant (Feed x 83.2%)	208557.70
Retented of UF Plant (Feed x 16.8%)	42112.61
WPC Powder
Feed Rate of WPC Evaporator	2105.63
Total Running Hour of WPC Evaporator	20.00
Total WPC Evaporator Feed	42112.61
Concentrate Generation (Total Feed fo WPC Evp. X 45%)	18950.68
Water Evaporation	23161.94
WPC Dryer
WPC Dryer Feed	947.53
Running Hour	20.00
WPC Concentrate	18950.68
WPC Powder Generation (Concentrate x 40%)	7580.27
Product Generated with Moisture (WPC Powder x 3.5%)	663.27
Total WPC Generation	8243.54
Nos. of Bags	329.74
Lactose
Total Lactose Feed	208557.70
Total Running Hours	20.00
Feed rate of Lactose (Total Lactose /20)	10427.89
Total Solid of Lactose (10.72%)	22357.39
Moisture (Total solid x 61%)	13638.01
Total  Lactose (TS + Moisture)	35995.39
Nos. of Bags	1439.82