Evaporator & Dryer – 20000Kg/hr.
|
1.
|
Product
|
Skimmed Milk
|
|
2.
|
Feed
Rate, Kg/hr
|
20000
|
|
3.
|
Feed
Solids % T.S.
|
7.5
|
|
4.
|
Feed
Temperature Degree C
|
4 – 7 Deg.C
|
|
5.
|
Concentrate
Rate, Kg/hr
|
3330
|
|
6.
|
Concentrate
Solids % T.S.
|
45
|
|
7.
|
Concentrate
Temperature Degree C
|
45-47 Deg.C
|
|
8.
|
Pasteurization
Temp. Degree C
|
90
|
|
9.
|
Water
Evaporation Rate, Kg/hr
|
16670
|
|
10
|
Holding
Time, Seconds
|
60 – 180
|
|
11
|
Steam
Consumption at, TVR Kg/hr
|
2050at 13 Kg/cm2
|
|
12
|
Steam Consumption
High Heating
|
300Kg/Hr at 3 Bar
|
|
12
|
Electrical
Load Installed
|
160 KW
|
|
13
|
Cooling Water
|
120 M3/hr
|
A.
EVAPORATOR ( Five Effect Falling Film )
A1. Balance Tank
Quantity : 01
No.
Capacity : 500 L
Material of Const. : SS 304
Connections : Float valve Hydrometer mounting
& CIP return, Inlet, Outlet
A2. Flow Control Micro Valve
Connection : SMS Union
Quantity : 01 No.
Material of
Const. : AISI 304
A3 Pre-Heaters
Type : PHE
Quantity : 01
No.
Material of
Const. : AISI 304
Temp. Inlet
of Milk : 6-10 Deg C
Temp Outlet
: 45 Deg C
Heating
Media : Condensate
Type : Tubular
Quantity : 04
No.
Material of
Const. : AISI 304
Temp. Inlet
of Milk : 45 Deg C
Temp Outlet
: 67 Deg C
Heating
Media : Vapor
:
A4 Thermophilic Heater :
Quantity : 01 No
Material of
Construction : SS 304
Milk Inlet : 45 Deg C
Milk Outlet : 72 Deg C Maximum
Heating
Media : Vapors From Third effect through TVR
A5 Re generative Type Flash Vessel
Quantity : 02 No
Material of
Construction : SS 304
A6 Direct Steam Injection :
Quantity : 01 No
Material of
Construction : SS 304
Temp. : 85-115 Dec
A7 Holding Tube
Quantity : 03 No each for 60 seconds
Material of
Construction : SS 304
A8. Calandrias
Quantity : 05 Nos.
Type : Vertical Shell and Tube
Material of
Const. : AISI 304 and ASTM
249 tubes.
Fittings : Distribution assembly on top
Vapour duct leading to vapour
separator. Open able top cover with sight
Glass,
Manholes
A9. Vapour Separators
Quantity : 05 Nos.
Material of
Const. : SS 304
Fittings : Openable manway, Sight/
Lightglass, Dial thermo-meter,
Thermo well for temperature Indicator
,
Vacuum gauge.
A10. Condensate Bottles
Quantity : 02 No
Material of
Const. : AISI 304
Fittings : Sight Glass
A11. Condenser
Quantity : 01 No.
Type : Barometric
Material of Const. : SS-304
Fittings : Water inlet and outlet connection
Vacuum connection, Tail pipe,
Tail
Tank of SS -304
A12. Vent Cooler
Quantity : 01 No.
Type : Shell & Tube
Capacity : As per Design requirement
Material of Const. : SS-304
A13. Pre Condenser
Quantity : 01 No.
Type : Shell & Tube
Material of Const. : SS-304
A14. Vapour Duct
Quantity : 01 Lot
Material of
Const. : SS 304
A15. Steam
Jet Thermal Vapour Re-Compressor (TVR)
Quantity : 02 No, (One
for Calendria –I & Other For Thermophilic
Heater)
Material of
Const. : SS- 304
Make : Mazda
A16. Product Pumps & Condensate Pumps
Type : Horizontal mono block &
Sleeve coupling
mounted on base frame AISI shrouded Centrifugal pump. Double mechanical
water cooled shaft seal.
Material of
Const. : SS 304 for the product contact parts.
Capacity /& Head : As per design demand
Fittings : Inlet and out Unions
A17 Vacuum Pump
Quantity : 02
No. with motor.
Type : Water ring sealed
Material of
Const. : CI
A18 Tail Tank Pumps
Quantity : 02 No
Type : Monoblock, Direct Coupled Type,
Centrifugal
pump.
A19 Product PIPING
Quantity : 01 lot
Scope : Complete product piping with all
fittings,
A20 Control panel and Instrumentation
Type : Self supported, Rear door with top cable entry
Design : Dust and vermin proof, Operating
panel with MIMIC diagram, Indicating lamps, and Electrical Remote push button
station, Internal wiring and switches as per
electrical safety regulations.
Quantity : 01
No
Material of
Const. : SS -304
PID Loops : For main TVR Pressure, Thermophilic
heater temperature and DSI Control .
Temperature Indicator : Cal –I jacket, Vapor Separator 1-5,
Cooling water in cooling tower water out
feed, outlet from PHE, Flash and regenerative
Temp, Concentrate
temp, condensate temp.
Hooter with Annunciator : -
Field mounting : Vacuum Gauge, temp gauge, pressure
Gauge
etc.
RTD & PTs :
Instrument Cabling
Instrument Cabling
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