Reactor - 0.5KL

	Reactor - 0.5KL
	Equipment Name :	Reactor - 0.5KL
Sl. No.	Name	Description
	Capacity	0.5KL
1	Product / Application	Bulk Drug Reaction
2	Quantity in nos	1
3	Type	Cylindrical & Vertical
4	Design Parameter
	Design Temp.	165°C
	Design Pressure	4 kg/cm2
	Operating temp.	121°C
	Operating Pr.	3kg/cm2
	Hydro Test Pr.	5kg/cm2
5	Shell Dia	600ID x 1800mm ht
6	Dishends (top/bottom)	Std. torispherical type (both the dishends are welded to shell on either side)
7	Thickness (Shell & top)	5mm
8	thickness (bottom)	6mm
9	Jacket shell & dishends	700mm ID x 1500mm ht x 5mm thk, 5mm thk with stiffeners will be provided
10	Baffles	50W x 1800mmLG x 5mmthk - 4nos.
11	shaft dia	60mm
12	Agitator	PBT Type - 3Nos. (40% sweep dia of vessel ID), complete with stool assembly arrangement, bearing housing, rigid coupling, grease nipples, oil seals, split sleeves, pin bush type flexible coupling etc.
13	Shaft seal	Mechanical seal - dry, single mechanical seal (Steam sterilizable)
14	Shaft seal Make	Leak-proof / Hi-Fab
15	Motor	5HP, 1440rph, FLP
16	Motor Make	Crompton
17	Gearbox	5.76:1 ratio Helical Gearbox
18	Gearbox Make	Bonfiglioli / Sew
19	Nozzles & Other details	All necessary nozzles supports, flanges, gaskets, fastners
20	MOC	Vesse : SS316L
		Jacket : SS 304
		Shaft : SS316L
		Lantern Stool Assembly : SS 304 / Cladded
		Supports : MS/SS Cladded
		Gaskets : CAF / PTFE enveloped
21	Finishing	Internal - 240 mirror
		External : 180 matt
21	Accessories
	Air Connection	Inlet Filter Unit
	Manual Diaphragm Valve	On Air sparger, by pass & Exhaust lines
	Air Flor meter	Rotameter, Flow range : 4 to 40m3/hr.
	Air Exhaust + skid	Through a suitable Vent Condensor + filter & small heater
	Exhaust filter Unit	Instu - sterilisable absolute filter element with full draining stainless steel housing with steam connection. By bass diaphragm valve. Pressure control valve with a bypass.
	Sterilization Procedure	All the valves on the lines connected to the jacket will be manually operated. These include raw water, chilled water, steam lines along with isolation valves in the loop.
		Inlet / Exhaust filter sterilization will be manual through diaphragm valve.
		The system has provision for sending steam direct into the vessel after 100°C for accelerated sterilization and independent sterilization of air inlet filter
	Instrument
22	Control panel	The panel houses the controllers, transmitters and other accessories
23	PLC	The fermentation process namely temp., pr. & speed will be of operable type with process control by PLC, which will have provision to set all the parameters in the desired process limits and also to display and record the same.
24	Temperature measurement & control	Temperature Probe PT 100
		Cable to control Panel
		Temperature transmitter, Range 0 - 150°C
		Output: 4 - 20mA, Accuracy : +/- 0.1°C
		Control Valves to control fermentation temperature.
25	Speed measurement & control	5HP AC Drive
		Input 415V, 3phase, 50Hz
		Output 415V, 3phase, 50Hz
		Set point through PLC
26	pH Measurement & Control	12mm Gel filled pH probe with cable
		pH transmitter, Range: 0 - 14, output : 4-20mA, Accuracy : +/-0.5 units
		Set point through PLC
27	DO measurement & Control	25mm polographic, DO probe with cable.
		DO transmitter, range 0 - 100%, output - 4-20mA, Accuracy : +/-5%.
28	Sterilisation Facility	Manual ball valves on the line connected to the jacket
		Manual diaphragm valves on sparger and steam to filter lines.
29	Presssure measurement & control	Flush SS-316 diaphragm pressure transmitter & transducer with 1" TC
		Range : 0 - 4 bar
		Liner Pressure control valve to regulate exhasust flow and thereby vessel pr. This will be with a bypass.
	Level Measurement	DPT sensor shall be provided - 1No.
30	Foam Control	Antifoam probe.
		Antifoam addition system consisting of a suitable vessel with disposable disc filter, 5 meters silicons tubing & 1 no. peristaltic pump (fixed speed, indigenous)
31	Computer software & hardware	The fermenter controls will be hooked on to a new PC with hardware & a software shall be supplied SCADA.