Monday, 10 June 2019

Homogenizer - 6500LPH



High Pressure Homogeniser
Product :                                   Milk
Capacity :                                 6500 l/h +/- 5%
Working pressure :                   400 bar
Power consumption :               83.2 kW
The homogeniser is running : 138 rpm
Pipe connections
on inlet and outlet :                   NOM. 51 / NOM. 38
Required inlet pressure :          4 bar minimum
Liquid End
Sanitary design for cleaning in place (CIP) with:
Single-stage homogenising arrangement with homogenising valve, type XFD in Stellite
Hydraulic, manual adjustment of homogenising pressure (HVA)
Mono-block cylinder block/valve housing in 1.4405  stainless steel.
Pump valves, ball type, replaceable seats and balls in Stellite.
Plungers in solid ceramic material - self centering
Plunger seals, V-rings, max. temperature 105 degrees C.
Plunger lubrication, closed, rear outlet, piping between plungers/cylinders in stainless
steel. 3/8" inlet connection
Static seals (gaskets) in PEEK - max. temperature 105 degrees C. O-ring in EPDM.
Inlet/outlet connections, flanged-on straight pipe for welding
Pressure gauge for homogenising pressure/total pressure indication
Adapter block carrying over-pressure relief valve
Over-pressure relief valve set at 480 bar
Safety guard round the valve housing
Plexiglass plunger well cover
One point of operation, pressure adjustment and gauges

Power End
3-plunger power end built into a polished stainless steel cabinet with one panel including window for visual inspection and easy access to service
One panel with interlock switch for access to V-belts and pulleys
Painted cast iron drive frame
Special concrete sub-frame with support for electric motor
4 adjustable (+/- 25 mm) stainless steel feet
Four vibration damper pads
Closed oil lubrication system with oil pump, fine mesh filter, oil pressure gauge and low oil pressure switch
Oil temperature sensor
Oil level sight glass for power frame (crank housing)
Oil cooling system with heat exchanger. Manually adjustable cooling water flow and solenoid valve. Cooling water connection 3/8" (female)
Integrated gear transmission.
V-belt drive between main motor and gear shaft, self adjustable tension wheel, easy adjustable, taper lock pulleys
Crank shaft in one piece, high quality steel
crank shaft/connecting rod bearings in white metal, replaceable
Crosshead pin bearings in bronze, replaceable
Oil drain cock - 1" connection (female)
Hydraulic power station with 6 litres oil tank, manual adjustment valve for max. oil pressure, filter, oil cooler, oil level sight glass and pressure gauge
Mechanical proportional valve for pressure adjustment
Main bearings type spherical roller bearings.

Electrical Equipment
Emergency stop mounted in front of the machine
Oil pressure monitor with potential free switch.
Oil temperature sensor
Motor for oil pump 1,1 kW, multiple voltage.
Solenoid valve 24 V DC, 0,75 A for lubrication oil cooling water on/off.
Motor for hydraulic pump 0,25 kW, multiple voltage.
Door interlock switch for right panel (v-belts, pullies)
Hour counter
Components connected to terminal box.

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